Skill: production , new product development , sop , safety , extrusion , 5s , cnc programming , npd , cft , manufacturing technology , manufacturing process; Exp: 6-8 years; To provide technical support for the manufacturing process in the designated area. KEY RESPONSIBILITIES PROCESS & PRODUCT Responsible for all the Technology related tasks in Extrusion and Bead process Responsible for coordination with CFT, Technology team, R&D for supporting New Product Development(NPD )actions and all other Extrusion Process related actions. Industrialize of new dies as per time line- Annual NPD plan Responsible for all the Process spec and standards in Extrusion and Bead process and part of CFT in making PFMEA,Control plan,SOP etc., Responsible for managing the technology team in extrusion/bead area Optimize the use of existing material / alternate material for cost/rationalization/process benefit Analyze product failure due to extrusion and bead process variations and take necessary improvement measures Review of key product and process parameters and initiate actions. Generate quality improvement projects to improve the product performance and process efficiencies System implementation, monitoring and control. PDCA approach to continual improvement for Productivity, Quality, waste reduction etc. TECHNICAL ECONOMY Product specification optimization in the designated area. CLAIMS & LOSSES Monitor process rework and scrap and maintain plant indicator within target limit . TECHNICAL & QUALITY TASKS Provide technical know-how and inputs to the designated sections. Analyse Extrusion process variations and take necessary countermeasures Analytically sound to analyse the data & should retrieve any statistical data available in the system. Knowledge of die designing based on profiles received from new product development team. Good knowledge in extrusion process trials and tooling management. CAPABILITY Proficiency in Tyre Manufacturing Technology (Capable) (Technical knowhow & ability in Extrusion process, production processes, systems, layout plans and quality measures) Proficiency in Plant systems & processes (Foundational) (Ability to understand & implement 5S, safety practices, production best practices, QBM and other contemporary systems & process.) Business Focus (Foundational) (Knowhow on organizational mission ,Code of conduct, product SKUs, accountabilities w.r.t market scenario & competition & ability to apply in one’s role, profitability ) Customer Orientation (Foundational) (Cultural orientation to engage with customers, proactively assess their needs and continuously create value for them) Data Interpretation Ability (Capable) (Ability to study & interpret data/trends and draw inferences/projections) MANAGERIAL COMPETENCIES Analytical (Advanced) (Analyze issues and break them down to component parts. Makes systematic and rational judgments based on relevant informations) Decisive (Capable) (Demonstrates readiness to make decisions, takes the initiative and originates actions) Strategic (Foundational) (Demonstrates a broad-based view of issues, events and activities and perceives their longer term impact or wider implications) Organized (Capable) (Organize and schedule events, activities and resources. Set-up and monitor time scales and plans) Coordinating (Capable) (Motivates and empowers others in order to reach organizational goals, Inter departmental coordinations) Proficiency Levels for Competencies- Basic- elementary understanding & familiarity Foundational- ability to apply knowledge in certain areas Capable- solid understanding and ability to apply knowledge in most areas Advanced- Thorough in-depth understanding Master- Advisory Expert in subject knowledge PREFERRED AGE 27 to 32 yrs QUALIFICATION B.E. Mechanical / B.Tech ( Rubber Technology) EXPERIENCE 6 to 8 years SPECIAL REQUIREMENTS (IF ANY) ESSENTIAL Wire Cut/CNC programming knowledge & able to design die for relax extrusion. Experience on Extrusion process and component rework handling. DESIRABLE ISO-IATF 16496, Statistical knowledge to interpret data, PDCA, Improvement projects in previous organization, system.
Function: Production / Maintenance / Service Engg. / Manufacturing / Packaging