Manager Manufacturing -Stock

  • Company:
    CEAT Ltd
  • Location:
  • Salary:
    negotiable / month
  • Job type:
  • Posted:
    2 months ago
  • Category:
    Automobiles/Auto Component/Auto Ancillary | Manufacturing/Industrial

Skill: iso , corrective action , safety , manufacturing , scheduling , cost reduction , ohsas , ideas , ehs , planning , manufacturing process , dwm , production process , work management , machinery , production , safety procedures , 5s , mechanical engineer , implementation , kaizen , production operations; Exp: 6-11 years; Role Manager Manufacturing -Stock – Chennai Plant Location Chennai Plant Key Purpose of the Job (Position Summary) This position is responsible for achieving the defined production targets for the day in terms of volume, quality and timelines at optimal cost. The role will be responsible for enhancing the overall efficiency and productivity for the assigned Business Unit, by undertaking various improvement initiatives. The role will also be responsible to maintaining the ISO ,safety and health standards. KEY PERFORMANCE AREAS Adherence to production daily plan & achieve CLIP PERCENT Reduction of scrap and wastage PERCENT Reduction in rejection and rework on account of quality Reduction in tyre weight variance as per specification PERCENT Improvement in Operational Efficiency PERCENT implementation of EHS policies and procedures during the shift Reduction in unsafe conditions PERCENT Reduction in number of accidents in the division PERCENT Reduction in consumption of indirect material Training Man Days No. of improvement initiatives Improvement in employee involvement in terms of 5S score, Sparsh score ,QIP, Kaizen etc. Adherence to DWM schedule. KEY ACTIVITIES & RESPONSIBILITIES Planning & Scheduling Plan all activities and allocation of work for the day as per the production plan and schedule for the Division Coordinate with other Manufacturing departments to ensure that there is synchronized work taking place between departments Based on the monthly / weekly production plan, workout manpower requirement (workmen and contract labour) in the plant and work with HR to ensure availability of workforce on production lines Production Operations Ensure proper implementation of the production plan and schedule for the day and achievement of production targets Supervise the Manufacturing process for the day to ensure productivity and efficiency targets and desired cycle time are achieved Continuously monitor various production parameters like quantity and quality of material, machine utilization, uptime, etc. Update the SMP- BU & GM- Manufacturing in case of any deviations or errors in the production plan or the production parameters and take necessary corrective action in a timely manner Ensure availability of material on the Manufacturing line from the stores for the days requirement . Raise requisition for material and consumables in a timely manner to ensure no disruption in production process Coordinate with engineering and Technology counterpart for resolution of any technical problem such as breakdown of machinery/ equipments, leakage, low yields , deviation in process parameters etc. Ensure compliance to the defined processes and standards on the Manufacturing line Lead the Daily Work Management meeting & ensure the defined goal of the division is achieved. Major / Repetitive breakdowns Tech issues are taken with SMP & core Engg / Tech Managers Production Quality Ensure all quality parameters and requirements for the product are adhered to through the Manufacturing process Ensure reduction in in-process rejections and internal rework so as to attain efficient operations and cost reduction Continuously monitor resolution of frequent errors. Escalate repetitive errors to the SMP- BU to identify a sustainable solution. Ensure the ISO requirements are met . Ensure the QA checks are done by the AT & MI as per the desired frequency. Efficiency & Productivity Ensure all activities planned as a part of the improvement projects are undertaken by the team during the shift as required and completed as per standards defined Identify areas of improvement on the Manufacturing line and suggest ways to improve to the SMP -BU Ensure all activities for implementation of new systems and processes line OHSAS, ISO, SPARSH, QBM, Kaizen, etc. are completed as per plan . Cost Reduction Work towards ensuring cost savings in variable costs through innovative ideas and optimum usage of raw materials, tools and consumables Ensure efficient handling of the material and overall reduction in wastage Monitor consumption of indirect material and implement ways to reduce the same MIS and Reporting Ensure & monitor the Production reports of the day are updated & maintained correctly. Ensure SAP is updated regularly and accurately Prepare and maintain all production MIS for the Shift as per the defined formats and timelines Ensure preparation of any other report as and when required. Ensure & Monitor the department goals are in the right track as per the defined KPI . Any deviation to be taken up & highlighted to SMP BU. . Health and Safety Ensure safety measures are consistently and strictly followed by all during the shift and take initiative to enhance acceptance of safety as a culture so as to achieve zero accident level. Report any incident to the SMP / GM Manufacturing immediately Team Management Manage performance of the team for the day to ensure optimum utilization of manpower Review operator performance and ensure it meets the desired cycle time. Coach, counsel and provide guidance to team members Discuss with management to resolve operator problems, complaints or grievances if any Maintain a high standard of employee morale and engagement in the shift through constant communication and constructive and cooperative relationships with team, union members, contract staff Recommend or implement measures to motivate employees and to improve production methods, equipment performance, product quality, or efficiency etc. Enhance team capability by identifying training needs for permanent and contract employees Arrange conduct of employee training in equipment operations on work and safety procedures Education and Experience Required Education Mechanical Engineer Experience Min 6-11 years experience



Experience: 6-11

Function: Production / Maintenance / Service Engg. / Manufacturing / Packaging