Asst. Manager – Technical – Bhandup Plant (19122)

  • Company:
    CEAT Ltd
  • Location:
  • Salary:
    negotiable / month
  • Job type:
    Full-Time
  • Posted:
    2 weeks ago
  • Category:
    Automobiles/Auto Component/Auto Ancillary | Manufacturing/Industrial

Skill: production , new product development , cost saving , safety , manufacturing , 5s , cost reduction , npd , process development , implementation , documentation , process improvement , safety standards , kaizen , cost optimization , work management , maintenance; Exp: 3-6 years; No. of productivity and process improvement Quality Rating Score Adherence to NPD release conformances for new product release plan at plant Enhancement in Technical economy through technical cost optimization Reduction in overall process scrap, bladder cost & indirect material cost No. of Projects (Kaizens & QIPs) Functions And Responsibilities Operational Activities NPD and Maintenance of Product, Process parameters Provide timely assistance in Product and Process development and Implementation at plants Conduct NPD trials as per the schedule and ensure that the trials are run as per the precise specifications prescribed by the R&D team Guide the operations team including the shop floor operators in executing technical trials on the shop floor Effectively record and analyze trial results Plant Support Ensure systematic execution of product and process checking and reviewing as per preset standards Manage inspection of machines to ensure uniformity in compliance and standards Conduct regular checks and engage in follow-ups for running trails at plants Assistance in smooth execution and timely completion of checks and audit of machine Conduct continual and regular safety and health condition checks and ensure maintenance of safety standards Continually track and monitor quality ratings for the assigned division and support the operations team is systematically resolving manufacturing issues for enhanced quality ratings Conducting test-check audits at laboratories to ensure standardization Assistance in arrangement of necessary and required samples for the Research and Development department Accepting specifications of materials and making arrangements for requisition of required materials Ensuring proper coordination with the stores department and conducting follow-ups regarding new materials, or materials ordered for trials and testing Attend regular meetings conducted by the internal team, as well as daily work management meetings, and ensure representation of technical facts and insights at the same Trouble Shooting Managing in a timely manner processing issues during trials and actual production and ensuring that the same shall be efficiently handled and resolved Engaging in troubleshooting activities from time to time, to ensure production time conservation Ensure regular follow-ups for resolving of issues Process Improvements and Changes Ensure execution of changes pertaining to new product development Ensure thorough handover and review of specification changes to the operator level at the plant Ensure continuous review and improvement in analytical and developmental activities Review of production related activities and ensuring their optimisation for overall cost saving Under the guidance of the superiors in the team, propose changing of compounds, changing of weights, etc. to ensure cost reduction in existing products Continually engage in review and improvement of existing processes and resolving process issues Technical Process Analysis Conduct a detailed analysis of defective materials or products Analysis of held-up batches at or during production, as well as at the time of disposition, with a view to ascertain its causes and solutions Ensure analysis of minute aspects pertaining to scrap materials Analysis of compound scrap and determining factors behind the same Documentation Maintaining proper records for changes in specifications of processes, on SAP Ensuring proper execution of technological economy trials and preparation of compliance reports Conducting trials for new materials or materials from new suppliers and preparing compliance reports for the same Meticulous and regular updation of material specification changes on SAP Preparation of requisite monthly reports on Improvement activities (eg. Kaizen, 5S, etc.), Unsafe Conditions, etc. Education and Experience Required Education Bachelors of Technology or Polymer Science and Rubber Technology Experience 3 6 Years with relevant experience

Production/Manufacturing/Maintenance

Degree: 

Experience: 3-6

Function: Production / Maintenance / Service Engg. / Manufacturing / Packaging