Assistant Manager – Lab Quality Assurance

  • Company:
    CEAT Ltd
  • Location:
  • Salary:
    negotiable / month
  • Job type:
  • Posted:
    2 weeks ago
  • Category:
    Automobiles/Auto Component/Auto Ancillary | Manufacturing/Industrial

Skill: iso , production , safety , calibration , 5s , documentation , process engineering , planning , test equipment , maintenance , sap system; Exp: 4-6 years; The position is responsible for smooth release of the incoming material for production, by ensuring that all the tests are carried out as per the quality plan and specified standards. The position is also responsible for ensuring a safe work environment at the lab. KEYPERFORMANCE AREAS Ensure Compliance to Raw Material & in process test Plan. Ensure improved reliability in terms of AQL Ensure Calibration process is carried out as per plan Ensure improvement in 5S Scores. Ensure timely maintenance of AMCs Ensure reduction in non conformities of lab standards and test centre standards. KEY ACTIVITIES & RESPONSIBILITIES Planning Provide guidance to the incoming quality team for effective operation and support to production. Install and standardize effective processes for defect free incoming material. Initiate, design and implement incoming quality processes & systems in a structured manner. Plan for the lab workload and testing schedule Plan for resources including testing material, equipment, manpower etc. Plan and schedule job wise test to be conducted by the labs Effectively liaison with quality, production & customer representative for planning testing activities Provide inputs on the requirements for testing infrastructure to meet requirements Identify, plan and initiate investment requirements e.g, quality tools, testing facility, systems etc. Testing Implement and monitor daily, weekly and monthly activities related to Lab testing activities. Ensure adherence to test schedule and ensure timely completion of tests and submissions of reports Review the requirements and select the appropriate test for each job Guide the workmen on testing to be carried out at various stages Closely monitor the results of various tests and ensure that all parameters and observations are recorded. Review and verify the test results Accept or reject the job/material and accordingly release to the next process Involved in the critical tests Inspect the testing being done by testing engineers Periodically review the performance of outside Labs used to ensure standards are met. Ensure calibration is carried out on Lab equipment on a regular and timely basis. Maintain daily record of stock of absolute alcohol required for testing Specifications & Analysis Define the standards and specifications for various tests Determine conformance of parts and materials to specifications, and identify all nonconforming products. Provide data and relevant analysis on non conforming productions to the Quality, Production and Process Engineering team Review Testing certifications against specification requirement Safety & Housekeeping Ensure test equipment are maintained and calibrated and monitor their performance Ensure safety checks are done within his area as per the safety checklist and parameters. Monitor periodically the required pre-cleaning & post-cleaning process of materials and ensure proper handling of materials and parts being inspected by the team. Audits and Control Conduct CHS Inspection and ensure all parameters are followed Conduct lab audits at outsourced units and ensure compliance to norms Conduct internal ISO audits across plants and prepare reports. Conduct quality audits for FIFO, material shelf life, housekeeping and rubber grading Ensure correction/ revision/ updation of the ISO related documentation MIS and Reports Ensure the testing manuals and processes are well documented and maintained as per standards set Ensure that all testing related data is entered into the SAP system. Maintain records of all testing and service works carried out Maintain and update operating & training manuals for the labs. Generate the overall Testing inspection report & submit to the Department Heads Analyze performance indicators, trends and information and share with the Quality and Technology teams Education and Experience Required Education B.Tech./ BE degree, with relevant certifications in Quality Systems and Standards Experience 4-6 years



Experience: 4-6

Function: Production / Maintenance / Service Engg. / Manufacturing / Packaging